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PLASTICS INJECTION MOLDING Industry

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Tie Bar Stretch



If you are using dial indicators, I recommend using one on each tie bar.
They need to mounted so the "die height platen" movement does not interfere with the reading
Typically they will be fixed to the base of the press. And perpendicular to the tie bar.

If you have a standard stetch gauge mount it on each tie bar according to directions.
Usually on a clean oiled area of the tie bar.

Use a square mold.

Take the slack out of the toggle by just kissing the mold halves with no pressure to remove "slack" from the linkage.

Hydraulic Presses are typically locked in at a preset length and if they vary from bar to bar indicate an off center ram, uneven mold, broken or cracked tie bar ect.

Set guages to zero, and apply tonnage or lock over. Use the amount of stretch indicated as the Delta L.

The Measuring Length is the part of the tie bar that will actually be stretched during the test.



The terms we will be talking about are :
CF        = Clamping force
L          = Measuring Length
Delta L = Tie Bar Stretch
E          = The elasticity of steel (30,000,000)
A          = cross sectionof one tie bar = R x R x 3.142


The formula for how much clamp force you have after taking a reading can be derived by:

          Delta L x E x A x 4
          -------------------------  =  CF
                         L

IF;
          Delta L = .060"
          E         = 30,000,000
          A         = 56.75 (Tie bar at 8.5")
          4 tiebars sharing the load
          L         = 180"


.060 x 30,000,000 x 56.75 x 4
--------------------------------------  =  2,270,000  /   2000 (lbs per ton)
              180"                                 1135 Tons of clamp


The Amount of stretch you should have can be derived by:

CF  x  L
----------- = Delta L
E x A x 4